When choosing a suitable Coriolis mass flowmeter, you need to consider a variety of factors to ensure that the instrument can work efficiently and accurately in the application scenario. The following are the key factors to pay attention to when selecting:
1. **Fluid type**
- **Fluid type**: First determine whether the measured fluid is gas, liquid or multiphase flow. Different fluid types have different requirements for the pipe material and design of the flowmeter.
- **Corrosive and abrasive**: If the fluid is corrosive or abrasive, you need to choose a suitable corrosion-resistant and abrasion-resistant pipe material (such as stainless steel, Hastelloy, etc.).
2. **Measuring range (range)**
- **Flow range**: Select a suitable flowmeter based on the minimum and maximum flow rates of the system. Generally speaking, Coriolis flowmeters will cause a decrease in measurement accuracy when the flow rate is lower than the minimum rated value, while excessive flow rates may cause equipment damage.
- **Flowmeter range ratio**: Coriolis flowmeters usually have a higher range ratio and can adapt to a larger range of flow changes, but it is still necessary to ensure that the actual working flow rate is within the measurement range of the equipment.
3. **Pressure and temperature**
- **Working pressure**: The flowmeter pipeline needs to withstand the pressure in the process pipeline. When selecting, it is necessary to ensure that the design pressure of the equipment is higher than the process pressure.
- **Working temperature**: The temperature range of the flowmeter must match the working temperature of the process medium, otherwise the temperature is too high or too low, which may affect the measurement accuracy or cause equipment damage.
4. **Accuracy requirements**
- Dfferent models of Coriolis flowmeters have different measurement accuracy. Generally, when used in high-precision applications, high-precision models need to be selected.
- Determine whether the accuracy requirements include density and temperature compensation, especially for some high-precision applications, such as the pharmaceutical and chemical industries.
5. **Fluid density and viscosity**
- Coriolis flowmeters directly measure mass flow and have little effect on fluid density and viscosity. However, in extreme density and viscosity conditions (such as high-density fluids or high-viscosity fluids), their impact on pipeline vibration still needs to be considered.
6. **Installation requirements**
- **Installation space**: Coriolis flowmeters are usually more compact than other types of flowmeters, but they require a certain amount of installation space to ensure that there is no external vibration interference.
- **Straight pipe section requirements**: Coriolis mass flowmeters usually have lower requirements for the front and rear straight pipe sections, but good pipeline conditions must still be ensured to avoid flowmeter errors.
7. **Output signal and communication protocol**
- Determine the output signal type of the flowmeter according to the needs of the control system. Common signals include: analog current signal (4-20mA), pulse signal or digital communication protocol (such as HART, Modbus, etc.).
- Ensure that the communication interface of the flowmeter is compatible with the existing automation system to achieve data acquisition and remote monitoring.
8. **Certification requirements**
- Certain applications, such as hazardous areas or food and pharmaceutical industries, may require the flowmeter to have special certifications, such as explosion-proof certification, hygiene certification (such as FDA certification, 3A certification), etc.
9. **Budget considerations**
- The price of Coriolis flowmeters is usually high, but their maintenance cost is low and their life is long, especially in high-precision or harsh working conditions. Therefore, the initial purchase cost and long-term maintenance cost should be considered when selecting.
10. **Brand and after-sales service**
- Choose a brand with a reliable reputation to ensure the stability and long-term operation of the equipment. High-quality after-sales service is also a consideration when selecting, especially when encountering technical problems or equipment failures, technical support can be obtained quickly.
Summary
The selection of Coriolis mass flowmeters needs to consider factors such as fluid type, range, pressure and temperature, accuracy, installation conditions, signal output and budget. By comprehensively evaluating various parameters in the application scenario, the most suitable model is selected to ensure long-term stable and accurate operation of the equipment.
Application
The mass flow meter can be used in the following fields to meet the requirements of ingredient, mixing processes and commercial measurement.
Chemical: containing chemical reaction system
Petroleum: moisture content analysis
Lipids: including vegetable oils, animal fats and other oils
Pharmaceutical
Painting
Paper making
Textile printing and dyeing
Fuel: crude oil, heavy oil, coal slurry, lubricant and other fuels.
Food: gas dissolving beverage, health drink and other liquid.
Transportation: pipeline liquid measurement.
Low temperature fluid, like liquid oxygen and liquid nitrogen, the low temperature up to -200℃
High temperature fluid, the maximum temperature up to 300℃
High pressure fluid, like slurry flow measurement for oil drilling cementing
The selection of Coriolis Mass Flowmeter needs to be comprehensively considered according to the needs of the specific application environment, mainly including the following aspects:
1. Measuring medium
- **Medium type**: The measured fluid can be liquid, gas or mixture. Different media have different requirements for the sensor material and design of the flowmeter.
- **Medium characteristics**: Including the viscosity, density, temperature, pressure and other characteristics of the medium. These parameters directly affect the accuracy and stability of the flowmeter.
2. Flow range
- According to the actual working conditions, determine the minimum, maximum and normal working flow range. The flowmeter range should cover all flow ranges under the working conditions, and try to make the normal operating flow within the optimal working range of the flowmeter.
3. Pipe size
- Select the appropriate flowmeter model according to the pipe diameter of the measured fluid. Usually, Coriolis mass flowmeters can measure fluids from very small pipe diameters to larger pipe diameters.
4. Accuracy requirements
- Different industries and applications have different accuracy requirements. Coriolis mass flowmeters generally have high measurement accuracy (usually up to ±0.1% to ±0.2%). If the application scenario has high requirements for accuracy, choose a high-precision model.
5. Medium temperature and pressure
- The sensor and transmitter materials of the Coriolis flowmeter need to be able to withstand the temperature and pressure of the working medium. Common high-temperature and high-pressure models are available.
6. Material requirements
- According to the corrosiveness or special requirements of the medium, select a suitable sensor material. Common materials include stainless steel, Hastelloy, titanium, etc., which are suitable for different corrosiveness and environments.
7. Installation environment
- The installation environment of the flowmeter is also an important consideration for selection, such as whether there is vibration, whether explosion-proof is required, protection level requirements, etc.
8. Output signal
- Confirm whether the output signal of the flowmeter meets the requirements of the control system. Common outputs include 4-20mA, voltage signal, pulse signal, HART, Modbus, etc.
9. Price and brand
- There are many brands of Coriolis mass flowmeters on the market, such as Emerson, KROHNE, Endress+Hauser, etc. When choosing, you need to combine the budget and the brand's technical support, after-sales service and other factors.
10. Other special requirements
- If there are other special process requirements, such as explosion-proof certification (such as ATEX, IECEx), hygiene standard certification (such as FDA, 3A standard), you need to consider them when selecting.
Summary
The selection of Coriolis mass flowmeter should be comprehensively analyzed based on multiple factors such as the measurement medium, flow range, accuracy requirements, installation environment, etc. to ensure that the selected model is suitable for the specific application scenario. It is recommended to communicate with suppliers or technical experts during the selection process to ensure that the most suitable product is selected.
Detailed introduction of Coriolis mass flowmeter:
The Coriolis Mass Flow Meter is a meter used to measure the mass flow of liquid or gas, and its working principle is based on the Coriolis effect. Coriolis flowmeters are widely used due to their high accuracy and wide range of applications. The following is a detailed introduction to the Coriolis mass flowmeter:
Working Principle
The working principle of the Coriolis mass flowmeter is based on the Coriolis Effect, which refers to the inertial force that an object will be subject to when it moves in a rotating system. Specifically, the Coriolis flowmeter uses the following steps to measure flow:
1. **Fluid passing through the sensor**: The fluid flows in the sensor of the flowmeter, usually through a pair of vibrating tubes or vibrating elements.
2. **Vibration of the vibrating tube**: The vibrating tubes of the flowmeter are forced to vibrate at a certain frequency and amplitude. The fluid exerts force on these vibrating tubes during the flow process.
3. **Generation of Coriolis force**: When the fluid flows through the vibrating tube, Coriolis force is generated due to the inertia of the fluid, and this force causes the vibrating tube to have a relative displacement. This displacement affects the vibration frequency and phase of the vibrating tube.
4. **Measurement and calculation**: The sensor detects the relative displacement and frequency change of the vibrating tube and converts these signals into mass flow values. By analyzing the vibration characteristics of the vibrating tube, the flow meter can directly calculate the mass flow of the fluid without considering the density and temperature changes of the fluid.
Main features
- **High accuracy**: Coriolis flowmeters provide very high measurement accuracy, which can reach 0.1% or even higher.
- **Direct measurement of mass flow**: The mass flow of the fluid can be measured directly without converting the relationship between volume flow and density.
- **Wide applicability**: Suitable for flow measurement of liquids and gases, including fluids with high viscosity, corrosiveness or high bubble content.
- **Comprehensive functions**: In addition to flow measurement, many Coriolis flowmeters can also measure other parameters such as temperature, density and concentration.
- **Less maintenance requirements**: Because the measuring part of the flowmeter has no moving mechanical parts, it is relatively less prone to wear and failure.
Application areas
- **Chemical industry**: Used to accurately measure the flow of chemicals, especially those that are highly corrosive or viscous.
- **Food and Beverage Industry**: Accurately measure liquid raw materials and products to ensure product consistency and quality.
- **Oil and Gas**: Measure the flow of oil, natural gas and their mixtures, especially in situations where high accuracy and stability are required.
- **Pharmaceutical Industry**: Used to accurately measure the flow of drugs and other critical liquids during the production process.
Overall, Coriolis mass flowmeters have become key flow measurement tools in many industrial fields due to their high accuracy, stability and versatility.
Main Features
1. Unchallengeable performance on liquid mass flow, volume flow, and density measurement
2. Unique design delivers unparalleled measurement sensitivity and stability
3. Guarantees consistent, reliable performance over the widest flow range
4. Designed to minimize process, mounting, and environmental effect
Working Principle
If a pipe is rotated around a point (P) while liquid is flowing through it (toward or away from the center of rotation), that fluid will generate an inertial force, with reference to Figure 1.1:
Sensor Structure
Mass flow meter sensor consists of measurement tube, driving device, position detector, support structure, the temperature sensor, housing, etc.
① Supporting structure: the measuring tube fixed on the supporting structure as the vibrating axis.
② The measuring tube (Vibrating tube): consist of two parallel tubes.
③ Position detector: used for the measurement of measuring tube distortion.
④ Drive device: generate electromagnetic force to drive measuring tube to make it vibrate close to resonance frequency.
⑤ Housing: Protect the measuring tube, driving unit and detector.
Technical Parameters
Specification | DN (mm) | Flow range(kg/h) |
Zero Stability, kg/h
|
Rated Pressure (MPa) |
NW (kg) |
GW (kg) |
||
0.2% | 0.15% | 0.1% | ||||||
DN3 | 3 | 0~96~120 | 0.018 | 0.012 | 0.012 | 40 | 8 | 19 |
DN6 | 6 | 0~540~660 | 0.099 | 0.066 | 0.066 | 20 | 12 | 22 |
DN8 | 8 | 0~960~1200 | 0.18 | 0.12 | 0.12 | 20 | 12 | 23 |
DN10 | 10 | 0~1500~1800 | 0.27 | 0.18 | 0.18 | 20 | 11 | 24 |
DN15 | 15 | 0~3000~4200 | 0.63 | 0.42 | 0.42 | 20 | 12 | 25 |
DN20 | 20 | 0~6000~7800 | 1.17 | 0.78 | 0.78 | 16 | 20 | 34 |
DN25 | 25 | 0~10200~13500 | 2.025 | 1.35 | 1.35 | 16 | 21 | 35 |
DN32 | 32 | 0~18 000~24 000 | 3.6 | 2.4 | 2.4 | 16 | 27 | 45 |
DN40 | 40 | 0~30 000~36 000 | 5.4 | 3.6 | 3.6 | 12 | 35 | 55 |
DN50 | 50 | 0~48 000~60 000 | 9 | 6 | 6 | 12 | 40 | 60 |
DN80 | 80 | 0~120 000~160 000 | 24 | 16 | 16 | 8 | 90 | 150 |
DN100 | 100 | 0~222 000~270 000 | 40.5 | 27 | 27 | 8 | 170 | 245 |
DN150 | 150 | 0~480 000~600 000 | 90 | 60 | 60 | 6 | 255 | 350 |
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